Industrial Edge Devices: Market Growth & Key Benefits
Introduction
The industrial edge market is rapidly transforming with the adoption of industrial edge devices. These devices not only play a crucial role in modern manufacturing but also enable real-time data processing, automation, and optimization. As a result, companies today seek efficient solutions to enhance their industrial control systems.
At United Control Engineers India Pvt Ltd, we not only provide a range of industrial edge devices but also offer edge computing solutions like industrial PCs and SCADA systems. Furthermore, our product lineup includes sensors, PLCs, and HMIs, ensuring comprehensive industrial automation.
With brands like Delta, Phoenix Contact, and Schneider Electric, we help industries significantly improve productivity and efficiency. Consequently, businesses can achieve better operational performance while also reducing downtime.
Understanding Industrial Edge Devices
What Are Industrial Edge Devices?
Industrial edge devices are hardware components that collect, analyze, and transmit data at the operational level. These devices bridge the gap between physical machinery and digital control systems. They support real-time decision-making, reducing reliance on cloud computing.
Role in Industrial Automation
The integration of industrial edge devices with industrial control systems enhances automation, minimizes downtime, and improves data security. These devices process data locally, ensuring quick response times and efficient operations.
Key Industrial Edge Devices in Manufacturing
1. Sensors for Real-Time Data Acquisition
Sensors are vital industrial edge devices used for measuring temperature, pressure, humidity, and motion. With brands like Schneider Electric and Phoenix Contact, industries can leverage high-precision sensors for predictive maintenance and quality control. These sensors help in reducing machine failures and optimizing overall efficiency. Industrial IoT applications have further enhanced sensor capabilities by allowing real-time cloud integration and data analytics.
2. Programmable Logic Controllers (PLCs)
PLCs are essential in industrial control systems for automating machinery and processes. Delta PLCs offer high-speed performance, seamless integration, and energy efficiency. These controllers ensure streamlined operations and reduced manual intervention. Additionally, PLCs provide scalability, making them suitable for both small-scale and large-scale industrial automation projects. The latest PLCs from Schneider Electric also feature built-in cybersecurity protocols to safeguard industrial networks.
3. Human Machine Interface (HMI)
HMIs provide an intuitive interface for operators to monitor and control industrial processes. Schneider Electric and Phoenix Contact HMIs enable real-time visualization, enhancing productivity and safety. Modern HMIs support multi-touch capabilities, remote access, and seamless integration with other industrial edge devices, allowing operators to make informed decisions in real time.
Industrial Edge Computing Solutions
1. Industrial PCs (IPCs)
Industrial PCs serve as a core component in edge computing. They process large volumes of data at the source, eliminating latency issues. Phoenix Contact and Schneider Electric offer robust IPCs designed for harsh environments. These PCs ensure high performance, data integrity, and enhanced security in manufacturing setups. AI-powered IPCs are also gaining traction, enabling predictive maintenance and intelligent automation.
2. SCADA Systems for Advanced Control
SCADA (Supervisory Control and Data Acquisition) systems integrate with industrial edge devices to manage industrial operations remotely. Delta SCADA ensures seamless monitoring, reducing risks and optimizing workflow. SCADA systems provide in-depth analytics, alarm management, and process visualization, making them indispensable for industries aiming for zero downtime.
Benefits of Industrial Edge Devices in Industrial Control Systems
1. Real-Time Data Processing
Industrial edge devices analyze data at the source, allowing quick decision-making and minimizing latency. This real-time data processing enhances the efficiency of manufacturing plants by ensuring timely responses to system changes and anomalies.
2. Enhanced Security and Reliability
With local data processing, industries reduce exposure to cyber threats. Schneider Electric edge solutions offer advanced security protocols to safeguard operations. Moreover, decentralized data processing ensures that even in case of a network failure, critical processes remain unaffected.
3. Cost Efficiency and Scalability
By integrating industrial edge devices, manufacturers lower operational costs. Scalable solutions from Delta, Phoenix Contact, and Schneider Electric ensure adaptability to future needs. These solutions reduce the need for constant cloud-based data transmission, thus lowering bandwidth costs.
4. Reduced Downtime and Predictive Maintenance
Predictive maintenance is a key advantage of industrial edge devices. By analyzing sensor data in real-time, companies can predict and prevent equipment failures before they occur, minimizing downtime and maximizing productivity. This approach significantly extends equipment lifespan and reduces maintenance costs.
Industrial Edge Market Overview
Global Industrial Edge Market
The global industrial edge computing market is poised for substantial expansion. In 2025, the market size is estimated at USD 56.46 billion and is projected to reach USD 106.25 billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 13.48% during the forecast period (Mordor Intelligence). This growth is attributed to the rising demand for real-time data processing, advancements in AI and IoT technologies, and the need for efficient data management in industrial operations.
Key players contributing to this market growth include IBM Corporation, Siemens, General Electric Company, Rockwell Automation, and ZEDEDA.
Industrial Edge Market in India
India’s industrial edge computing market is also on an upward trajectory. The market size reached USD 567.3 million in 2024 and is expected to grow to USD 2,366.8 million by 2033, exhibiting a CAGR of 15.7% during the forecast period (IMARC Group). This growth is driven by the increasing number of internet-connected devices requiring real-time processing capabilities, the proliferation of IoT applications, and supportive government initiatives promoting digital transformation across various sectors.
Conclusion
The industrial edge market is witnessing robust growth both globally and in India. The integration of industrial edge devices into industrial control systems is revolutionizing operations by enabling real-time data processing, enhancing security, and improving efficiency. With our range of products from Delta, Phoenix Contact, and Schneider Electric, United Control Engineers India Pvt Ltd helps industries optimize their industrial automation solutions. Contact us today to upgrade your industrial automation solutions and stay ahead in the competitive market.
